A Comprehensive Guide to Hydraulitechs Cylinder Repair Benches

Have you ever had to turn down a job because you didn’t have the right tools? When it comes to hydraulic cylinder repairs, some jobs may be too big to handle– especially when those cylinders are used for heavy industrial equipment like cranes and dozers. While there may be times where a customer’s not a proper fit for your shop’s repair capabilities, it’s never a good feeling to turn someone down when you have the right know-how but not the right stuff.

So, what if you could take on those bigger jobs? There’s one tool that can expand your capabilities to serve a whole new market of large cylinder repairs.

Enter Hydraulitechs, a manufacturer of the industry's best hydraulic cylinder repair benches. CRC Distribution is their stateside partner, offering their innovative line of hydraulic repair benches to US-based hydraulic repair shops. Their workbenches and line of hydraulic repair machinery can help you not just think bigger, but do more at your facility.

Have questions about the best hydraulic repair workbench and accessories for your operation?

The Benefits of Having the Right Hydraulics Workbench

From a business perspective, as well as from a repair person’s point of view, it is imperative that you have the best repair bench available. Consider the reasons:

Expands Customer Base

No shop owner likes to turn away business because it’s beyond the scope of their tools. With a Hydraulitechs repair bench, you quickly discover that you can handle larger and more demanding hydraulic repair projects and do them more efficiently.

Productivity

Hydraulic technicians are more effective when they have the right tools. A good cylinder repair bench provides everything a technician needs to diagnose problems, disassemble and reassemble the hydraulic cylinder, and make quality, long-lasting repairs. An all-in-one repair bench saves time instead of moving a cylinder assembly from station to station throughout the shop to make repairs.

Happy Customers

The ability to perform accurate testing, disassembly, and reassembly all on one bench means that your shop can significantly reduce turnaround times. When your customers get their hydraulic cylinder assembly back in their shop faster than they would with the other guys, they know they can rely on your shop for quick, quality repairs.

Test with Confidence

Once repairs are complete, you have all the equipment necessary to run static and dynamic tests. Achieve accurate results under controlled conditions.

Safety

There are hydraulic cylinder assemblies that are so large that they require an overhead crane assembly to move around the shop floor. Cylinder assemblies can often be under pressure, even if detached from the rest of the system. Cylinders frequently come in with seized pistons. A well-equipped hydraulic repair bench allows the technician to anchor a large cylinder assembly securely and perform work safely.

Interested in moving your hydraulics repair business to the next level? Contact CRC Distribution.

The Features of the Hydraulitechs Repair Bench

Hydraulitechs offers these essential features in the construction of their hydraulic repair benches:

Sturdy, Balanced Construction

We’ve already discussed the size of some of these hydraulic cylinder assemblies. The sturdy construction of the Hydraulitechs Repair Bench provides a stable platform for working on hydraulic cylinders of any size, big or small.

Chain Vises

Quickly secure the workpiece for disassembly and testing. Two chain vises on the Hydraulitechs repair bench keep the workpiece from shifting under the considerable torquing pressures encountered in hydraulic cylinder repair. The ability to secure cylinders as large as 20 inches in diameter allows technicians to work safely and effectively.

Central Control Panel

The central control panel of the Hydraulitechs repair wrench allows the technician to manipulate the rod and activate the cylinder for a pressure check, assess the rod for straightness, and conduct several vital tests and procedures.

Convenient Configuration

Tool trays allow technicians to keep their tools in one location for easy and efficient access. Oil pans allow for easy drainage and keep the shop floor clear of slip-and-fall hazards.

High-Torque Capabilities

The Hydraulitechs Torque Monster Hydraulic Wrench provides enough power to quickly and safely unfasten or reassemble a gland nut or other fasteners torqued to as much as 100,000 foot-pounds.

All-In-One Power

The Hydraulitechs repair bench includes all the electrical fixtures needed to perform repairs on hydraulic cylinders. It also has the hoses and required fixtures to conduct pressure checks and other procedures for proper hydraulic system diagnosis, repair, and testing.

Contact CRC Distribution for a complete rundown of features on our selection of hydraulic repair benches.

Safety & Maintenance Do’s and Don’ts

As with every tool in a hydraulic repair shop, there are safety and maintenance considerations you should adhere to:

Proper Positioning on the Shop Floor

The Hydraulitechs repair bench and other components will quickly become the center of your cylinder repair activities. Carefully consider placement in your shop. Position it near major traffic arteries, with enough room for technicians to do their jobs.

Level Placement

Like all machinery and large workbenches, the Hydraulitechs repair bench is most effective (and safe) when it is level. Survey your shop floor and ensure a level placement.

Watch for Loose Components 

Ensure all components of the workpiece and the Hydraulitechs repair bench are secure. Check that all hoses and electrical cords are tightened down.

Replace Worn Components Promptly

With time and repeated use, you may encounter frayed or sliced electrical cords, worn hoses, loose bolts and nuts, and other loose components. Tighten or replace these things when appropriate. Check your warranty to determine whether components are covered.

Adhere to All Maintenance Recommendations

Ensure that all lubrication points are maintained. Regularly check that the bench is level and aligned.

Don’t Use the Hydraulitechs Repair Bench as a Storage Shelf

The Hydraulitechs repair bench will expand your repair capabilities and increase business in your shop. However, during down periods, resist the temptation to use it as a storage table, even for a short time. You can easily damage components on the bench.

Hydraulic Repair Bench Options

There are a few different versions of hydraulic repair benches you can consider for the type of work your shop performs:

HTW50 and HTW 100 Torque Monster

The HTW50 and HTW100 are 20-foot and 30-foot workbenches, respectively. The HTW50 provides a torque head with a capacity of 50,000 foot-pounds for tightening or un-tightening gland nuts. The HTW100 has a torque head that achieves 100,000 foot-pounds. The benches also include a package of accessories, including:

• 12 Hex plates (80mm – 170mm) & One Hex Plate 1.5” Socket – 9“ x 9“ x 1” thick plates
• Front eye holder
• Back eye holder
• Gland wrench set
• 2 heavy-duty 2.27-ton lifting jacks
• Push/pull plate
• 2 heavy-duty chain vises

There are also low-pressure and high-pressure test units available as add-on purchases, and heavy-duty jacks.

Torque Head Hydraulic Wrench

The Torque Head Hydraulic Wrench helps technicians disassemble nuts and glands from heavy-duty hydraulic cylinders. The Torque Head mounts to a sturdy table assembly. Options include a 50,000-foot-pound version and a 100,000-foot-pound version.

Accessories for the Torque Head include:

• Base-swivel stand
• 3-section electrical control valves
• Pressure gauge with max indicator
• Pressure-torque chart
• Hydraulic motor with 600-foot-pound capacity
• Self-locking hex plates
• Safety guards and safety tab

Your Trusted Source for Hydraulic Benches

The best hydraulic repair benches and tools are a must-have item for any repair service, whether you own your shop, manage the in-house repair department of a manufacturer, or operate a mobile repair service. If you’re looking for a solution to help expand your repair capabilities, talk to the experts here at CRC. We have been serving the hydraulic industry in North America for more than 25 years with a complete array of hydraulic tools for maintenance and repair. In addition to quality hydraulic repair benches, we are your source for hydraulic system components delivered fast for repairs of all sizes.

Contact CRC Distribution about the best workbench and hydraulic repair accessories for your needs.